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Gusset Envelopes

Gusset Envelopes(324mm x 229mm) full colour printed by us with turnaround time of 3-4 working days and free delivery.

Design Templates

Set up for you to design print ready artwork

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Product Overview

A standard Gusset envelope measures 324mm x 229mm. This is designed to fit unfolded A4 paper. Standard A4 paper size is 210mm x 297mm.

 

Artwork Guide

Printing:

  • Supply as actual size, press-ready PDF only, at actual size of 324mm x 229mm (no reg. marks reqd).
  • Best to keep a minimum of 10mm clear zone all around on C4 for best results.
  • Bleed is NOT available on C4 (we can print one edge but for best results are we advise not to!)

PEEL & SEAL – 120gsm P&S White – standard product

  • Peel & Seal Flaps are LONG-EDGE Wallet only.
  • Flap depth on reverse is 35mm deep on C4 Plain (2019 spec); 45mm deep on C4 Window (2019 spec)
  • Flap is DOWN by default.
  • C4 Window (a portrait variant) has Window Dimensions of 105mm x 40mm deep, positioned 25mm from Left edge and 71mm from Top Short edge. Remember this is still a LONG-EDGE Wallet Flap.

Size:

  • C4 Plain (324mm wide x 229mm high -- as Landscape orientation).
  • C4 Window (229mm wide x 324mm high -- as Portrait orientation with window in top left).
  • Save your PDF as actual size (NO crop or reg. marks!) at canvas size of 324 x 229 only.

Flap Type:

  • Flap depth on reverse is 35mm deep on C4 Plain; 45mm deep on C4 Window.
  • Peel & Seal Flaps are Long-Edge Wallet only. [Short-edge Pocket not available]
  • Flap is DOWN by default.

Delivery

Our prices are based on 4 working days dispatch turnaround time with next day delivery anywhere in the UK. Example: If you order before 2:00 pm on Monday, we will dispatch on Thursday for Friday delivery to your address. We use DPD courier and Royal Mail as courier partners.

FAQ

Gusset Envelopes - FAQ

What is a gusset on an envelope?

A gusset on an envelope is a fold-out section on either side of the envelope that allows it to expand and hold bulkier items. This allows the envelope to accommodate items that cannot fit in a standard envelope.

What types of items can be mailed using gusset envelopes?

Gusset envelopes can be used to mail a range of items, such as books, catalogues, brochures, legal documents, and other items that require additional space. They are ideal for mailing or storing items that cannot fit in a standard envelope.

How are gusset envelopes sealed?

Gusset envelopes can be sealed using self-adhesive strips, peel-and-seal, or traditional gummed flaps. Self-adhesive strips are a popular option as they provide a quick and easy way to seal the envelope securely.

Can gusset envelopes be custom printed?

Yes, gusset envelopes can be custom printed with company logos, return addresses, and other branding elements. This can help to promote a business or organization and create a professional image.

What file types do you accept for design uploads?

We accept high quality PDF files for design uploads. Please supply the design file in 300dpi resolution and 3mm bleed to the design.

I do not have the design for Gusset Envelopes, how should I proceed?

Don't worry if you don't have a design for your Gusset Envelopes. Many of our first-time customers also don't have a design file.

To help you out, we offer a free professional design service for every order of Gusset Envelopes.

All you need to do is provide us with the information you want to include on the Gusset Envelopes, such as your logo.

Our designer will then create a professional design for you. Before printing, we'll send you the design for your review and approval. Once you've approved it, we'll proceed with printing the envelopes.

Every order is passed through 11 point check to make sure everything is perfect and in right place before sending it to print.

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£201.25 – £1815.56

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  • Description
  • Additional information
Description


Gusset envelopes are designed to expand, allowing you to mail or store larger or thicker items than a standard envelope. They are often used in business settings for mailing important documents or promotional materials that may not fit in a standard envelope.

Gusset envelopes are available in a variety of sizes and materials to suit a range of needs. They typically have a fold-out section on either side, allowing the envelope to expand and hold bulkier items. Some gusset envelopes also feature a self-seal adhesive strip for easy sealing.

Gusset envelopes can be made from a range of materials including paper, cardstock, and polyethylene. They may also feature various closure options, such as self-adhesive strips, peel-and-seal, or traditional gummed flaps.

Gusset envelopes are special envelopes designed to expand or stretch to accommodate bulky or thick contents. Unlike regular flat envelopes, gusset envelopes have an extra flap or pleat on the sides, which allows them to expand like an accordion. This feature makes them incredibly useful for mailing items that can’t fit comfortably in standard envelopes, such as books, catalogs, reports, or thick stacks of paper.


Ink Coverage :

Standard 30% INK COVERAGE:

  • Usually that means a Business Reply + Small logo block + text, or partial tint with lighter colours over part of the canvas.
  • Majority of the canvas is left blank White.

Artwork Tip: Ensure your artwork remains within the designated safe area, as outlined on the templates below, to avoid text or graphical elements from being concealed within the envelope.

For an expanded selection of Envelopes, browse our C5 Envelopes or C6 Envelopes.


Additional information
Printed Sides

Front Only – 4/0

Product Size

C4 [324 x 229]

Quantity Needed

50, 125, 250, 500, 1000, 2000

Flap Type

Standard 120gsm PEEL & SEAL

Ink Coverage

Standard 30% INK COVERAGE

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Discoverprint.co.uk

We are Discoverprint, a UK based design & print management company. We provide high quality yet low cost business and promotional printing to the UK market. .

Registered Address:
128 City Rd,London, EC1V 2NX
Email: sales@discoverprint.co.uk

Call: +44 330 133 6274

Monday to Friday 9am – 5:30pm

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  • Home
  • NCR PrintingOffers
    • NCR Books
    • NCR Pads
    • NCR Sets
    • Personalised Invoice books
    • Custom Receipt Books
  • Business Cards
    • Standard Business Cards
    • Business Cards Next Day Delivery
    • Folded Business Cards
    • Mini Business Cards
    • Plumber Business Cards
    • Spot UV Business Cards
    • Square Business Cards
    • Uncoated Business Cards
  • Stationery
    • A3 Desk Pads
    • Appointment Cards
    • Booklets
      • A4 Booklets
      • A5 Booklets
    • Bookmarks
    • Compliment Slips
    • Countertop POS
      • Strut Cards
      • Tent Cards
      • Table Talkers
    • Glued Presentation Folders
    • Letterhead Printing
    • Magnetic Car Signs
    • Personalised Notepads
    • Personalised Wrapping Paper
    • Posters
      • A0 Posters
      • A1 Posters
      • A2 Posters
      • A3 Posters
    • Printed Jiffy Bags
    • Stickers & Labels
      • Bottleneck Stickers
      • Custom Clear Stickers
      • Custom Holographic Stickers
      • Custom Metallic Sticker
      • Floor Vinyl
      • Waterproof Labels
    • Uncoated Loyalty Cards
    • Mugs
      • Enamel Mugs
      • Heart Handle Mugs
      • Personalised Mugs
      • Large Personalised Mugs
      • Porcelain Mugs
  • Recycled
    • Recycled Business Cards
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    • Recycled Flyers
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    • Recycled Posters
    • Recycled Letterheads
    • Recycled Loyalty Cards
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  • Envelopes
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  • Promotional
    • Acrylic Photo Blocks
    • Badges
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  • Clothing & Apparel
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