DL Printed Envelopes

A standard DL envelope measures 110mm x 220mm. This is what most people consider a "letter envelope" and fits A4 paper folded into thirds. Business 'With Compliments' slips are designed to fit inside a DL envelope and usually measure 210mm x 99mm.

Printing:

• Printed Full Colourr digitally via Over-printing.
• Supply as actual size, press-ready PDF only, at actual size of 220mm x 110mm (no reg. marks reqd), unless 90gsm Machineable DL+ which is 235mm x 114mm
• Best to keep 4mm clear zone all around, otherwise you can choose the "Bleed to Edge" option below at additional cost.

PEEL & SEAL – 120gsm P&S White – standard product

• Flap depth on reverse is 39mm deep.
• Peel & Seal Flaps are Top, Long-Edge Wallet.
• Flap is DOWN by default.
• DL Window variant has Window Dimensions of 93mm wide x 40mm deep, positioned 22mm from Left edge and 48mm from Top edge.

SELF-SEAL – 100gsm S/S White – optional

• Flap depth on reverse is 30mm deep.
• Self-Seal Flaps are Top, Long-Edge Wallet.
• Flaps are DOWN by default.
• DL Window variant has Window Dimensions of 93mm wide x 40mm deep, positioned 19mm from Left Edge and 19mm from Base edge.

GUMMED MACHINABLE DL+ – 90gsm Gummed Mailing White – optional

• 235mm x 114mm
• Trapezoidal lap depth on reverse is 44mm deep at centre point.
• Gummed Machinable Flaps are Top, Long-Edge Wallet.
• Flaps are DOWN by default.
• DL+ Window variant has Window Dimensions of 93mm wide x 45mm deep, positioned 51mm from Top Edge; 20mm from Left Edge and 18mm from Base edge.
• 3mm WHITE Quiet Zone to be left around Window area!

ARTWORK NOTES:

• NO registration marks are required. Supply as ACTUAL SIZE only (even if you have Bleed to the edge).
• Set all artwork to CMYK (no Grayscale or RGB allowed as colour shifts will occur) for best results. Any existing spot colour Pantone ink references should be converted completely to CMYK only.
• If picking any of the DL Window variants, you must leave 4mm Clear Zone around Window area!
• Convert all Fonts to paths/outlines before making PDF.
• Avoid text less than 5pt. Avoid Serif fonts under 6pt.
• Printing cannot occur on any of the edges or creases, as the envelope is Over-printed only (and not flat-sheet).

Size:

• DL (220mm wide x 110mm high)
• Flap is always at the top (wallet flap).
• Save your PDF as actual size (NO crop or reg. marks!) at canvas size of 220 x 110 only.

Flap Type:

• Flap depth on reverse is 39mm deep on 120gsm Peel & Seal
• Flap depth on reverse is 30mm deep on 100gsm Self-Seal
• Flap depth on reverse is 38mm deep on 90gsm Gummed
• All flaps are DOWN by default
• All flaps are Wallet (top, long edge) only

Bleed to Edges:

Standard NO Bleed Required:

• Keep all text and important images 5mm away from canvas edges.

OPTIONAL Bleed to Edges:

• You can bleed up to canvas edges if reqd although remember about 30% ink coverage overall.

Supply the PDF as straight 220 x 110 with NO crops / Reg. marks

Special Note: 

Ink will run if it gets wet! These are not intended to be used in continuous outdoor environment. Given the nature of envelopes, the paper and content should remain dry. Please manage your customers' expectations in lieu.

Ink Coverage:

Standard 30% INK COVERAGE:

• Usually that means a Busn Reply + Small logo block + text, or partial tint with lighter colours over part of the canvas.
• Majority of the canvas is left blank White.

OPTIONAL 60% HEAVY INK Coverage:

• Upgrade from Standard allowing for partial photo + logo block, but leaving 40% White area free.

Our prices are based on 4 working days dispatch turnaround time with next day delivery anywhere in the UK. Example: If you order before 2:00 pm on Monday, we will dispatch on Thursday for Friday delivery to your address. We use DPD courier and Royal Mail as courier partners.

DL Printed Envelopes - FAQ

Are high quantities of customised envelopes available from DiscoverPrint?

The answer is yes – we do sell envelopes in bulk. You can order between 250 and 10,000 envelopes from DiscoverPrint.

What type of paper is used to create envelopes?

Our envelopes are made from bond paper, a durable type that’s frequently used for stationary.

Can DL printed envelopes be used for marketing purposes?

Yes, DL printed envelopes can be custom designed with a company logo, return address, and other branding elements. They can serve as a marketing tool for businesses looking to promote their brand and reach potential customers through direct mail campaigns.

Are DL printed envelopes recyclable?

Yes, DL printed envelopes can be recycled depending on the material they are made from. It is important to check the recycling guidelines in your local area and ensure that the envelope is properly prepared for recycling before disposing of it.

What is the weight limit for a DL envelope?

The weight limit for a DL envelope depends on the specific envelope's weight and material, as well as the postage requirements set by the postal service. It is important to check the specific weight and postage requirements for your envelope before mailing.

What file types do you accept for design uploads?

We accept high quality PDF files for design uploads. Please supply the design file in 300dpi resolution and 3mm bleed to the design.

I do not have the design for DL Printed Envelopes, how should I proceed?

Don't worry if you don't have a design for your DL Printed Envelopes. Many of our first-time customers also don't have a design file.

To help you out, we offer a free professional design service for every order of DL Printed Envelopes.

All you need to do is provide us with the information you want to include on the DL Printed Envelopes, such as your logo.

Our designer will then create a professional design for you. Before printing, we'll send you the design for your review and approval. Once you've approved it, we'll proceed with printing the envelopes.

Every order is passed through 11 point check to make sure everything is perfect and in right place before sending it to print.